EasySpray Nozzle

EasySpray Nozzle is a patented add-on for a foam gun to spray foam over a wide area. It allows to insulate uneven or hard-to-reach surfaces, where traditional insulation materials cannot be used. Spray width can be adjusted proportionately to spray distance – the further away from the surface the nozzle is held – the wider area is covered.

EasySpray Nozzle comes in a convenient package alongside suitable foam, attached to the foam gun adapter. It can be used with most guns, vertically and horizontally ensuring a high quality and uniform thickness of insulation layer.

Ten Twelve provided industrial design and DFM. Development of nozzle tunnel geometry was carried out in close cooperation with producer’s chemistry department.

More on wolfgroupweb.com

Kingdom Technologies - Robotic Lawn Mower

An autonomous lawn mower for large terrains. Capable of covering an area of 1 hectare a day, the mower needs no boundary cables – the whole setup and tracking is done through proprietary software.

The speed and quality of a cut is ensured by revolutionary cutting blade configuration and a systematic choice of path – no double cutting and no missed patches.

For added autonomy robot comes with fully automated charging station and auto-stop function for protection of anyone in proximity.

Ten Twelve provided industrial design and carried out mechanical engineering of the robot and charging station in cooperation with electronics design and according to provided specification.

Joan Kangro, CEO of Kingdom Technologies Ltd.:
“Working with Ten Twelve was essential for our company in order to bring our product to market as fast as possible. They were able to cope with extremely tight deadlines and complicated problems. The Ten Twelve team provided us with a unique, professional and clean design that met the initially set specifications. The project was well organized, communicated and completed with full transparency and honesty”

More on kingdom.garden and youtube.com

Cybershoes

Cybershoes are a high-end locomotion solution for virtual reality that lets you actually walk inside a virtual world. They are strapped directly to the user’s feet and used while seated on a swivel bar stool.

A set includes a pair of shoes and a dedicated wireless receiver that connects to PC via USB. Calibration and linking to a VR rig are simple and once set up Cybershoes provide a full 360 degrees of rotation. Runtime on a single charge is 8-10 hours.

In addition to gaming, Cybershoes can be used for training, planning of facilities, physical rehabilitation, demos of architecture and construction, etc.

Ten Twelve designed mechanical parts of the shoes and the receiver box based on initial prototypes. Mechanics BOM was optimized for cost efficiency, ease of assembly and mechanical requirements. Development was carried out in close cooperation with electronics design.

We organized prototype production, carried out testing of important mechanical joints to achieve optimal solutions given the 100 kg load-bearing requirement and set up manufacturing and assembly pipeline.

More on cybershoes.io

Kokong S

Kokong is an autonomous smart socket that automatically turns off power when not needed, thereby increasing safety and savings.

Unattended charging of electrical devices may increase fire hazard due to elevated risk of battery malfunction. Kokong monitors power consumption characteristics and switches of charging once device is full or if certain patterns in current flow are detected.

In addition to monitoring charging Kokong provides power savings and safety for most household devices and appliances from washroom to kitchen, and from living room to children’s room.

Ten Twelve carried out DFMA for mechanical parts – enclosures, lightguides, custom metal components in the schuko plug as well as packaging. We organized prototype production and testing of various mechanical joints and solutions to achieve optimal fulfilment of requirements.

We managed tooling production, control and monitor manufacturing, and assist in optimizing the process.

More on lightcircle.io

AirPatrol SmartSocket

Smarter home, pre-set programs, comfort and energy savings!

Smallest smart socket amongst its kind that enables to control various electrical appliances and monitor their energy consumption.

SmartSocket is easy to control over the web or using the smartphone application.

Controlling and optimizing lighting or heating systems without making any changes to the existing electrical system are just a few of the possibilities of its use.

The dimensions of the device make it possible to attach many smart sockets into one set of outputs that hasn’t so far been possible with previous products.

Minimal form and buttons concealed in the casing help it to become part of the interior.

AirPatrol Heating System

AirPatrol Heating System

AirPatrol – an easy to use, wirelessly controlled clever home heating system.

The system consists of our Room Unit controller, which manages the desired area. It measures air and ground temperature via infrared sensors and transmits them to the Central Unit.
Extremely efficient displays and electronics make for impressively low energy use and a long battery life.

Huntloc

Huntloc is made for following hunting dogs in the forest using GPS-GSM technology. The application runs on smartphones and the dogs’ location can be viewed on the screen in real time.

To guarantee the best GPS-GSM signal, the device has been built in two parts what fit easily around the dog’s neck making sure the antennae are always facing upwards.

Tough working conditions are where Huntloc excels most. The overmoulded casings connected by a spine, are water and shock resistant and don’t have any protruding parts that would restrict the mobility of the dog.

Solu

Rethinking the Computer

Solu is the world’s smallest general-purpose computer with a revolutionary operating system and an intuitive user interface.
We fitted the technology and performance of a laptop into a palm-size device carved out of wood.

Solu OS is the first operating system to use cloud as a key component. It was built around collaboration and the ability to split your life into multiple projects

Think of Solu as a natural extension to your mind. Solu’s UI revolutionizes the way people use computers by mimicking the functionality of your brain.

It is the world’s first computer-as-a-service using a radically new subscription model that offers unlimited access to apps and removes the hassle of maintenance, backups and installations.

JL Light Team

LED lights for northern interiors. This compact light fits with existing electrical systems and does not require transformers, making it a dream to install.

Wallius Welding Machines

WALLIUS HITSAUSKONEET OY

Background
We assisted WALLIUS HITSAUSKONEET OY in developing the next generation welding equipment. New solutions had to be adjustable for the maximum number of different pieces of WALLIUS equipment.
Course of the project
We identified what the next generation Wallius welding equipment should be like, taking into account Wallius’ unique values and their competitors’ solutions.
We developed a smart system comprising of a plastic housings and aluminium profile that enable assemble control panels in various sizes for various pieces of Wallius equipment.

Outcome of the project:
The newest generation of Wallius products are easier to produce and have a modern and reliable appearance. The details that need tool investment are usable throughout the whole product family.

Links
Wallius Hitsauskoneet Oy

Calibrator

Cariitti

Battery cabinet (2011 - 2013)

We developed a next generation battery cabinet for UPS equipment for our client. The battery case is a very price sensitive product, because the final customer pays for the batteries not for the case. Due to large production volumes, every kilogram is accounted for.

During the project, we searched for opportunities to shorten the maintenance period of battery cases and reduce production cost. Based on the FEA analyses of the assembly, we identified the most suitable construction solution. This enabled us to achieve the maximum bearing capacity with the least material consumption. We considered the specific technological preferences of the producer in our work.

Outcome of the project
The next generation battery case enables more convenient cable arrangement because of the channels developed for that purpose. The material consumption to bearing capacity ratio has improved significantly compared to the previous generation.

Innohome (2012)

Surveillance equipment

2009-2011 – Defendec OÜ Background Ten Twelve OÜ partnered with Defendec OÜ and Estonian Border Guard Administration in creating new surveillance equipment. The product is designed for the surveillance of various strategic objects such as state borders, oil pipes, etc. Objectives The product had to fit in the surrounding environment (forest, city, rock, etc.) inconspicuously, be easily installed during the required time, weather, vandalism and theft resistant and as cost efficiently manufactured as possible. Process

Our background investigation helped us identify possible directions for achieving the project objectives. We analysed products with similar functions offered on the market and found out which equipment and systems had been developed before for the similar target group.

The target group helped to test the functional models made for screening the initial draft plans as well as working prototypes in the actual environment where they were intended to be used.

Outcome
Today, Defendec’s Smartdec products are characterised by their unique properties and competitive advantages and guard strategic objects and the borders of several countries.

Links
Defendec Inc.

Smoke and movement detector (2008)

This project required us to design a two-in-one smoke and movement detector for a specific target group, based on various aspects of use, demand and the market situation.

We tested a digital prototype prepared on the basis of freehand drafts in terms of air flow and the strength of the product.